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Edexcel GCSE Design and Technology · 1DT0
Edexcel 1DT0 · 4.2.3 Check the specification (PDF) (opens in a new tab)
Many manufactured begin with , rather than with a ready-made plastic. Crude oil is extracted from underground deposits by drilling wells. It supplies chemical raw materials used to manufacture both thermoforming and thermosetting polymers.
The three geographical sources to remember are Russia, the United Arab Emirates (UAE) and Saudi Arabia. These are countries from which crude oil is obtained; they are not names of polymers. They are also not the only countries that produce crude oil.
Crude oil must be processed before it can become a material suitable for making products. At a refinery, fractional distillation separates it into fractions: mixtures of substances with different boiling ranges. Further processing provides the smaller molecules needed for polymer manufacture. This can include cracking, which breaks larger molecules into smaller ones.
Small molecules called monomers are then chemically joined through polymerisation to form polymers. The resulting materials can be processed into products.
The essential sequence is:
Crude oil extraction → refining and chemical processing → polymer manufacture → product manufacture.
This explains why it is inaccurate to describe plastic as simply being drilled from the ground: crude oil is the starting material, and chemical processing produces the polymer.
A material's origin and a product's manufacturing location are different pieces of information. Oil extraction, refining, polymer production and product manufacture are separate stages, so they need not happen in the same country.
For a designer, tracing these stages helps reveal the material's supply chain and the processing and transport involved. When identifying a polymer's geographical origin, be clear whether you mean where its crude-oil raw material came from or where the polymer or finished product was made.
Russia, United Arab Emirates (UAE), Saudi Arabia → crude oil.
Crude oil provides raw materials for many thermoforming and thermosetting polymers.
Extraction → refining and chemical processing → polymerisation → manufacture of products.
The country supplying crude oil is not necessarily the country manufacturing the polymer or finished product.
Learn all three named crude-oil sources: Russia, the United Arab Emirates (UAE) and Saudi Arabia.
Distinguish the source of the raw material from the place where the polymer or finished product is manufactured.
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Last updated
Crude oil
An unrefined liquid fossil fuel extracted from underground, used as a raw material for many polymers.
Polymer
A material made of large molecules built from smaller chemical units joined together.
Monomer
A small molecule that can join with others to form a polymer.
Polymerisation
The chemical process of joining monomers together to make a polymer.
Put your knowledge into practice — try past paper questions for Design and Technology
Crude oil
An unrefined liquid fossil fuel extracted from underground, used as a raw material for many polymers.
Polymer
A material made of large molecules built from smaller chemical units joined together.
Monomer
A small molecule that can join with others to form a polymer.
Polymerisation
The chemical process of joining monomers together to make a polymer.